Integration of data, materials, and intelligence for manufacturing enterprises.
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Cosmetics, jewelry, and toy distribution involves high SKU counts, small item dimensions, frequent multi-store order runs, and a low tolerance for mis-sorts. A single sorting error across 150 store deliveries creates reconciliation work that compounds throughout the supply chain.
QDITC's integrated storage and sorting solution is designed specifically for this profile: dense storage for small items, automated outbound sorting to store-level, and a throughput capacity of 4,500 pieces per day — completing a 150-store sort run within 2.5 hours.
The system handles items weighing ≤100g and standard dimensions ≤60mm × 50mm (with a large-item lane for items ≤150mm).
The intelligent storage unit (11m × 3m × 3.3m) provides 15 levels × 50 lanes = 18,750 storage positions, with a per-lane load capacity of 10 kg. Designed for small items ≤100g, the unit delivers full automated retrieval within the system's compact footprint.
The sorting system comprises an integrated sorting line (1m × 1.5m) and an independent line (21m × 2m × 1.5m), with 150 total sorting ports. Handles standard items ≤60mm × 50mm and large items ≤150mm. Daily capacity: 4,500 pieces, sorted to 150 destinations within 2.5 hours.
Five lifting transfer devices drive an outbound cycle of 2 seconds per piece. At this rate, 4,500 pieces — a full day's store-distribution volume — can be processed and sorted within 2.5 hours, freeing the remainder of the operating day for inbound, replenishment, and returns processing.
QDITC maps your facility layout, SKU profile, and store distribution pattern before designing the storage and sorting configuration — ensuring capacity and throughput match your actual order volume and growth projection.
The storage unit and sorting system operate under unified software control. Order data flows from your order management platform to the system automatically, triggering retrieval and sorting without manual instruction at any stage.
For cosmetics requiring temperature or humidity controlled storage, QDITC's environmental control options can be integrated into the storage unit configuration without changing the sorting system architecture.